SF6 Leak Sealing

Cut emissions while assets stay online

SF6 is a highly effective insulating gas, but it is also a potent greenhouse gas with global warming potential many thousands of times higher than CO2. M3 based leak sealing gives transmission operators a way to significantly reduce SF6 emissions from ageing equipment without forcing outages.

A reversible leak seal for high voltage equipment

Rawwater employee holding deployment system
Rawwater van with an employee using a machine

Proven Performance

We back every claim with data, test evidence and clear assumptions.

  • 50+

    On electricity substations across the UK.

  • 15,000+ tCO2e

    Sealed while the leak was flowing.

  • Up to 10 bar

    Flowing gaseous leak can be sealed.

  • 0

    If its safe to work in the area, we will deploy without an outage.

Metal seals that do not close off future options

M3Cast for SF6 leak sealing creates a solid metal seal, but it is not a permanent modification. The alloy can be reheated and removed, so equipment can still be inspected, overhauled or replaced later. RW Seals has safely removed seals on electricity substations.

  • Alloy can be reheated and safely removed
  • Original component can be accessed and inspected
  • Supports long term replacement and decommissioning plans

From first photo to sealed leak

Every SF6 project follows a structured process, delivered under ISO 9001:2015 and Achilles UVDB. You always know what stage you are at and what happens next.

01

Initial enquiry

Get in touch with your SF6 leaks and we will review photos and videos to make an initial assessment.

02

Survey and Feasibility

Survey the leak and confirm feasibility.

03

Design, Development and Testing

If we don't have a mould of the right size or shape, we will design, develop and test the solution.

04

Site Readiness

Work with you on site arrangements and RAMS.

05

Deployment

Deploy on your site through our appropriately trained team.

06

Reporting

Provide you with a report of the seal including asset tags and ID as required.

Proof in Practice

M3 technologies have been trialled and deployed with leading utilities and nuclear operators, moving from innovation projects into live operations.

Case studies from National Grid, nuclear partners and industrial clients show how M3 reduces leaks, avoids outages and supports net zero goals.

View Case Studies

Technical Underpinning of M3 Alloy Sealing for Nuclear Applications

High hazard industries require a considered approach, underpinned by data.

Read more about Technical Underpinning of M3 Alloy Sealing for Nuclear Applications

Development and Field Demonstration of M3 Technology for Transformer Oil Leak Sealing

National Grid Electricity Transmission (NGET) asked RW to investigate engineered solutions for sealing transformer oil leaks—an issue faced globally across transmission and distribution networks.

Read more about Development and Field Demonstration of M3 Technology for Transformer Oil Leak Sealing

Sealing SF6 Leaks from SmallBore Pipework

A case study of project work with National Grid Electricity Transmission.

Read more about Sealing SF6 Leaks from SmallBore Pipework

How Our SF6 Process Manages Hazards

Understanding the equipment, the environment, and the impact of your own intervention can only be done on site.

Read more about How Our SF6 Process Manages Hazards
View Case Studies

Frequently Asked Questions

Straight answers to common questions about M3, SF6 sealing and how we work with your team.

Talk to the Team
  • Who carries out SF6 leak repairs on site?

    Rawwater provides on site SF6 leak repair services. Our experienced engineers manage the repair from start to finish. If you’re interested in a different service model, we’re happy to discuss tailored solutions to meet your needs.

  • How long does it take to repair an SF6 leak after it’s identified?

    The timeline depends on the complexity of the leak and site access. Developing a custom solution from scratch may take weeks, whereas repairs using pre-existing solutions can often be completed in a few days. We work closely with customers to minimise downtime and keep operations running smoothly.

  • Can SF6 leaks really be repaired without an outage?

    Yes. If it’s safe for us to work in the area, our team can repair the leak without shutting down the system or de-gassing the equipment. This reduces costs associated with outages and gas handling, which can be significant.

  • Can SF6 seals be safely reversed on site?

    Absolutely. SF6 seals can be reversed safely on site if required, and we can guide your team to this for temporary fixes. Our experience ensures that reversibility is safe and does not compromise system integrity.

  • Do you provide a guarantee on SF6 repairs?

    We operate on a reasonable endeavours basis. While we don’t provide formal guarantees, our track record demonstrates consistent and reliable results across multiple sites and applications.

Talk to the Team

Talk to our leak recovery specialists

Get in touch to speak to one of our team about your needs and recommended M3 products.

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